Watch our new video, showcasing Flexitech’s complete enclosure solutions with a product portfolio including enclosures, transformer housings, outdoor kiosks, data center racking and busbar solutions.
Flexitech partner with leading respiratory diagnostics innovators Vitalograph on new product
Lung and respiratory health have come to the forefront of people’s attention over the last few years, so partnering with medical device company Vitalograph to develop and manufacture an innovative new diagnostic solution is a source of pride for Flexitech.
World-leaders in the manufacture and supply of respiratory diagnostic solutions, Vitalograph produce high accurate devices which aid the detection, diagnosis, and monitoring of respiratory conditions. They have recently expanded their range to include advanced solutions for Pulmonary Function Testing (PFT)
The VitaloQUB, designed to enable whole body plethysmography and airways resistance measurements, is the latest component of their expanding VitaloPFT series. Used alongside their VitaloLAB and VitaloROV solutions, it facilitates the measurement of lung capacity, rates of flow, and gas exchange – highly specific information that can help diagnose and treat lung disorders.
Collaboration
Whilst several products are developed and manufactured by Vitalograph in-house, with such a large piece of equipment – essentially a sealed patient cabin – Flexitech’s extensive range of capabilities and experience in manufacturing enclosure solutions became an attractive option.
Eoin MacNamara, Senior Specialist Mechanical Engineer at Vitalograph explains:
“We were struggling to get a company that could do everything. There are a lot of different aspects involved – from sheet metal to assembly – and we needed a partner that does it all. We approached Flexitech and they seemed very interested.”
Eoin worked with Flexitech R&D team lead Michael Elmore and Design Manager Mindas Petrosius to develop a patient-centred design with a focus on comfort and ease of use. “There was a lot of collaboration, they were great to deal with”, says Eoin.
Features of VitaloQUB include an integrated bench seat capable of supporting up to 250kg, low step height for ease of access, and adjustable patient valve to accommodate various heights. Communication is enhanced with an incentive screen for the patient and a 2-way speaker system to make it a seamless and comfortable testing experience.
Process
With each unit weighing 203kg fully fitted and a volume of 1000 litres, the manufacture and assembly process must be efficient.
“There’s a whole procedure behind it”, Eoin describes. “Flexitech build the main frame, outer control box and glass door. It arrives to us in its timber crate. We leave it on the crate and just take off the sides to take it through production and fit the electronic components and internal devices. We then put back on the sides of the crate and ship it out.”
A crucial requirement of the VitaloQUB is that the cabin must be air-tight for the functionality of certain measurements. “I trained Flexitech how to perform a leak test and now they can submit proof on all boxes before leaving the shop floor.”
“I’ve been working with Paddy Woods and the people on the floor with any technical issues that come up. When the devices start going out into the field we monitor customer feedback and use it to make technical refinements during the assembly process.”
Next Steps
In their mission to be the ‘go-to’ people for respiratory diagnostics Vitalograph are looking at global markets for the VitaloQUB including the Middle East, Australia, South Africa, Europe, and North America.
“With medical devices, because of regulations and testing, it can take a long time to get to market. The project began in September 2020 and with FDA approval six weeks ago it gave us the go-ahead to sell it to distributors in the United States, where we’ve recently had the first installation of a device in a children’s hospital.”
Flexitech Design Manager Mindas Petrosius said “With its extensive design capabilities, Flexitech is committed to delivering exceptional solutions that meet the unique needs of our clients. Our in-house team of experts ensures a seamless and comprehensive approach to every project, guaranteeing the highest level of quality and efficiency”.
Flexitech are specialists in complete enclosure solutions to critical power and energy-intensive industries. Providing a complete wrap-around service under one roof from concept to prototyping to production.
Vitalograph is a global leader in respiratory diagnostics. Producing highly accurate and reliable, accurate and reliable, respiratory medical devices & services for primary, secondary healthcare and occupational health.
ISO 45001 Occupational Health and Safety Management Systems
We are proud to announce that we have received the ISO 45001:2018 Occupational Health and Safety Management Systems. This internationally recognised standard, certified by OMNI Assured Certification International, demonstrates our commitment to providing a safe and healthy workplace and protecting our staff.
Business Excellence
This combines with the ISO 9001 certification we achieved 2 years ago ensuring that our company pursues business excellence and provides the highest service standard to our customers.
We would like to thank our staff for their hard work and dedication in achieving this certification. We will continually work towards maintaining this standard for years to come.
Merry Christmas
To our customers, business partners, friends and family we wish you all a joyous Christmas and a prosperous New Year from everyone at Flexitech.
Thank you for your continued support, we look forward to working with you again in 2023.
New look for 2023
We’re proud to announce the launch of Flexitech’s new look – our new branding better reflects our identity as specialists in the design and manufacture of enclosure solutions for a wide range of industries.
Our logo and supporting iconography – which we’ll continue to phase in throughout the start of 2023 – has been refreshed and modernised but still retains a familiarity and connection to our 20 year history.
But perhaps most notably we’ve gone green!
The colour change represents our positive, forward-focused attitude when designing new and innovative products and our focus on research and development.
We’re excited to roll out our new branding across everything from marketing to uniforms, signage and vehicle livery over the coming weeks.
New Website Launched
To coincide with the launch of our new look we’ve developed our website so that it better aligns with our vision and offering.
You’ll be able to discover our expanding range of products more easily, read about the services we offer, markets we serve and keep informed of our latest news.
Going forward we’ll be adding to our product portfolio as well as publishing case studies on some of our exciting R&D projects.
Working with DMC Design to design their prototype Cubbie
Working with DMC Design to design, manufacture and assemble their prototype Cubbie
Challenge
In 2020 Flexitech were approached by David McIntyre, MD of DMC Design, an Irish company that had designed a sensory platform for the autism market, which is widely known as Cubbie. Flexitech R&D division had several consultations with DMC Design, to understand the function and mechanics of Cubbie.
DMC required a manufacturing partner, that had the expertise and technical capacity to design, manufacture and assemble their prototype, and that’s exactly what Flexitech achieved.
Solution
Flexitech R&D team, headed up by Michael Elmore, worked closely with DMC to come up with a design and that would suit their needs and also minimise manufacturing costs. Regular onsite updates were provided to the client along with fully interactive 3D to ensure the DMC was satisfied with the design and to approve any requested modifications.
“From the outset, the objective was to have Cubbie manufactured in Ireland, finding the right manufacturer to develop a prototype and provide the design expertise required thorough research. After various consultations with manufacturers across Ireland, I was confident Flexitech have the expertise and knowledge to deliver exactly what I wanted!
David McIntrye
“From design, to prototype to final product, Flexitech endorsed the highest level of design engineering and manufacturing, from production right through to assembly.”
MD of DMC Design
Result
DMC-Design Ltd developed the Cubbie booth which offers a multi-sensory space to both children and adults and can adapt to the individual needs of each user. It delivers a total sensory management system.
Cubbie can be found in some of the most prestigious and autism friendly facilities across Ireland, including Aviva, Temple Street Children’s Hospital and technology institutes across Ireland.
Ready to prototype your product?
If you have an R&D project and would like a prototype design or manufactured, get in contact with Flexitech to explore our technical capabilities and expertise in bespoke manufacturing.
Flexitech Range of Products
Our improved facilities have allowed us to provide you with the advanced products in the market.
Flexitech expands operations as part of €2m investment
Sheet metal manufacturer expands operations as part of €2m investment to increase production capacity
Flexitech are pleased to announce they have recently expanded operations in Dundalk with the acquisition of a second production facility. Doubling production capacity from 30,000 square feet to 60,000 sq. ft the new facility will provide Flexitech with a much greater manufacturing capability to house their latest assembly plant.
This is the second expansion of Flexitech in less than 3 years and this trajectory is expected to continue. Flexitech are scaling for Global Export, already servicing customers the US, Germany, and UK. Flexitech have gained a reputation within the Hyperscale and Utility Market for exceeding Industry Standards.
This €2m investment represents a continued commitment to ensuring production capacity exceeds client expectations now and into the future and is part of the overall long- term investment plan. The expansion will bring the fabrication and assembly of their innovative Research and Development prototyping plant, along with housing global office functions.
With over 20 years of collective experience in the industry, this is a huge vote of confidence in the local workforce.
Our production capacity will double and our new sheet metal and copper fabrication output, reducing lead times and increasing capacity for assembly. With a state-of-the-art powder coating paint facility installed and an extensive range of CNC machinery, complimented with a strong Engineering Design Team, Flexitech are ready for substantial growth.
Flexitech have welcomed on board several new customers from the Utility and Medtech Industry sector during the pandemic, primarily driven by our sustainable supplies, reduced lead times and quality components.
COVID challenged Flexitech to explore new ways to reduce production costs and we have been fortunate in the fact that we’ve been able to help through the provision of new manufacturing processes and product development.
In addition, Flexitech have also signed partnership agreements with Steel Suppliers, securing supply chains and retaining stock to maximise production output. It is expected 30+ New jobs will be created at the new facility.
Paul Carroll – Operations Director of Flexitech
NEW Flexitech Product FX 1500 Site Hub
Flexitech are excited to announce the launch of their new product FX 1500 Site Hub – Designed for mobile Contractors
Making life easier for contractors on site
Key Points
- Separate Storage Compartments (8)
- Robust Construction (Variable size options)
- Powder Coated (Multiple colours available)
- 2-Point Tamper-Proof Locking System
- Lockable compartment for Keyboard
- Flexi-Hub provides storage capacity for Contractors working on sites, providing capacity to store tools and equipment whilst maintaining secure storage.
The Hub can also be used as a BIM Station, providing workers with access to updated drawings and models, documents, and programmes.
This Compact Station comprises eight spacious main compartments, consisting of 8 shelves and provides ease of mobility. Flexi-Hub has been designed to make life easier for Engineers and Contractors on site, by designing a station that offers generous storage capacity and safety.
Features Specifications
Product: FX 1500 Site Hub
Internal dimensions: L1396 x W821 x H1892
External dimensions: L1430 x W905 x H1985
External dimensions with Casters: L2100
Weight: 330kg
Colour: Optional
Finished Coating: Powder coated steel
Material: Steel
Material Thickness: 1.5mm / 2mm
Locking mechanism: Pad lock
Does it have Forklift Skids?: Yes
Safety stay: Yes
Quantity of keys supplied: 3 keys
Optional Extras Available: Caster wheels
Quantity of Shelves as standard: 2 Top/ 2 Bottom
How are the Castors fitted: M8x20mm Bolts
Sump capacity: N/A
Safety Signage: N/A
Fire resistant: Yes
Flat pack: if required
Flexitech Staff are participating in the 100Km in 30 Days Challenge
At Flexitech, we acknowledge the importance of our corporate social responsibility by supporting charities and events. This year, members of the Flexitech team will be taking part in the 100 Km in 30 Days challenge which is raising money for Breast Cancer Ireland.
This charity aims to provide breast cancer awareness and education to women of all ages and support research programmes nationally. The event will take place from the 01st till the 30th of June. The participants must run or walk 100 Km in the 30 days.
For more information about the event and Breast Cancer Ireland, visit the websites www.100kin30days.ie and www.breastcancerireland.com
Flexitech Expansion Continues
Flexitech expansion continues – Delivering manufactured goods across Ireland/NI/UK
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